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S drill helps auto parts processing Case analysis of cost reduction and efficiency improvement

Publish Time: 2024-12-04     Origin: Site

As an important pillar of the national economy, the automobile industry has a long and highly correlated industrial chain. our country's auto parts industry has grown along with the development of the automobile industry, covering a variety of materials such as steel, non-ferrous metals, etc. In the manufacturing of auto parts, tools play a key role, such as drilling tools are used in the processing of gears and shafts.

This case focuses on the field of automotive parts processing, mainly processing small automotive parts. Using domestic tools instead of imported tools can reduce the cost of tool use, thereby achieving the economic benefit of reducing costs without reducing efficiency.


Processed materials

20CrMn, hardness HB200 - 240, processing technology is forging, the hole is blind hole. Depth 37mm, specification Ф14.8, boring 15±0.05 required, hole roughness Ra3.2, high processing accuracy required.



Field equipment

HTC2050i CNC lathe, spindle power 10KW, tool holder interface, FANUC CNC system, internal cooling, pressure 20bar.


Application Results


 

Original   tool


Imported

Crown   drill

Now’s   tool


CHTOOLS   S drill

SPE

Ф14.8

SPE

Ф14.8

Cutting   speed

97.6m/min

Cutting speed

97.6m/min

Speed

2100r/min

speed

2100r/min

Feed

0.1mm/r

Feed

0.1mm/r

Single hole

Time

6s

Single hole

Time

6s

Hole Roughness

Ra3.2


Hole Roughness

Ra3.2

Hole

Aperture

Tolerance

+0.05mm

Hole

Aperture

Tolerance

+0.05mm

Application Life

120m

Application Life

123.6m


        Application life                     Processing efficiency



According to the chart information, under the same processing environment, the tool life of imported brands is 120 meters, while that of Chuangheng S drill is 123.6 meters, which is 3.6 meters longer than that of imported brands. In comparison, Chuangheng S drill has a higher cost-effectiveness, which not only improves the tool life, but also achieves the economic effect of reducing costs and increasing efficiency for customers.

          



                         Hole                                                                                                    Iron filings


About Chtools S-Drill


   Chtools S-Drill has excellent connection strength and positioning accuracy through the patented triple positioning structure. The scientific geometric design and materials make it have excellent drilling speed and durability.

  The unique dual-system material of carbide and powder high-speed steel can be used for high-speed drilling on CNC machines and medium- and low-speed drilling on ordinary machines.

   The internal cooling structure has excellent cooling effect and chip removal performance. Its split and replaceable structure can also realize the flexible combination of drill tips with different functions and tool rods of different lengths, realizing the minimum tool investment and achieving the advantages of increasing efficiency and reducing costs.


In addition to being used in the automotive parts industry, Chtools S-Drill can also be widely used in various processing fields, such as mechanical parts manufacturing, aerospace and equipment machinery manufacturing. If you also want to increase the tool life and achieve the economic effect of reducing costs and increasing efficiency, please contact us for consultation. I hope we can find the right tool product for you!





Zhejiang Xinxing Tools Co., Ltd., established in 1994, is a professional designer & manufacture of high-quality cutting tools with advanced technique and equipment.
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