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CHTOOLS S-drill helps enterprises improve efficiency and reduce costs

Publish Time: 2024-12-24     Origin: Site

On-site information

Vertical machining center

Model:
  VC1055

CNC system:
  FANUC

Cooling pressure:
  20bar

Material Information

Material grade:
  A105

Material hardness:
  HB204


Processing thickness:
  34mm
  (17×2 Stacked叠层)

Tool information

Tool Type:

S drill CPA-P2 insert


Processing diameter:
  Φ19×3D

Processing parameters

Speed:
  1600r/min

Feed:
  400mm/min


Single hole time:
  7s

Processing effect

Hole formation

Hole expansion:+0.05mm

Hole wall roughness:Ra6.3

Tool wear

Flank wear:0.15mm

Drill tip wear:0.05mm

Comparison of on-site processing conditions

The site originally used a twist drill, which took 5.0 minutes to process a workpiece. According to feedback from on-site employees, the output of one device is 60 to 70 pieces a day. Due to the tight schedule, the efficiency of the twist drill could not meet customer needs. After replacing the S drill, the processing efficiency increased by nearly 4 times. After 37 meters of on-site testing, the tool was still in normal use.

     

Achievement 1

It only takes 64 seconds to process a workpiece using an S drill. Under the same conditions, the daily output of a device exceeds 300 pieces, which is four times the original daily output, greatly improving production capacity.


Achievement 2

The original workload of 4 days can now be completed in 1 day, which shortens the time by 3 days. This means that the equipment runs 3 days less under the same output, greatly reducing equipment loss, power consumption, and shortening delivery time. It also means saving 3 days of labor costs, which is currently the main cost of the enterprise.

Zhejiang Xinxing Tools Co., Ltd., established in 1994, is a professional designer & manufacture of high-quality cutting tools with advanced technique and equipment.
Official website: http://www.ch-tools.com/

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